A revolutionary 4D printing platform that enables creating and testing functional and smart materials at the gram scale
ABOUT US
We are a Polish technology startup revolutionising the development and industrial applications of smart materials. Our solution is based on patent-pending technology developed in Poland and successfully used for science and research in 2019. We created a groundbreaking 4D printing platform that enables rapid testing, creation and serial production using smart, functional and composite materials.
Our unique system features a wide processing window that enables stable processing of materials—from pure polymers to highly filled composites—while preventing material degradation and maintaining micro-scale precision. This allows us to offer unprecedented doping capabilities with various additives, including metals, ceramics, and conductive materials.
Our vision is to make advanced material development fast and accessible, giving innovators the tools to test ideas and create functional, production-ready solutions rapidly. We are actively seeking partners for projects in every smart materials application, including biomaterials, sensors, cooling systems, UAV/drones technology, and space materials.
SPEED WITHOUT COMPROMISE
From idea to prototype in days.
Shorten your development cycle up to 10 times! Use small raw materials samples (10–200g) for instant testing and iteration.
Achieve project validation in a time previously impossible for other 3D printing technologies.
PRECISE COMPOSITION CONTROL
Pure materials without process additives
We eliminate the filament, powder or granulate stage where process additives are required while maintaining unprecedented precision in material composition from 10g samples.
We guarantee perfectly uniform dispersion of functional additives enabling ultra-high fillings (up to 75% vol.) without degradation.
UNLIMITED POSSIBILITIES
Multi-material engineering in a single process.
Create printouts using two printing technologies and six printing techniques.
Integrate functional zones (structural, sensory, and antibacterial) into complex topologies that are impossible to achieve with other 3D printing technologies.
EXAMPLES OF APPLICATION
Material Design
- Rapid testing of new materials from recycled or unstable feedstock
- Screening of functional materials with various additives
- Material design for industry material extrusion (Injection Moulding)
- Design of new material using low-waste materials gram-scale batches
- Development of smart materials with embedded response functions
Sports and Outdoor
- Functional insoles with hardness gradients
- Components with antibacterial properties
- Functional Electrochemical Composites
- Thermal-management elements for performance gear
- Abrasion-resistant components for high-wear sports gear
Safety and Protection
- Barrier and fire-resistant materials and barriers
- Lightweight components with enhanced durability
- Functional shielding components
- Protective covers with antimicrobial function
Electronics and IoT
- Thermochromic elements
- Functional shielding components – EMI/RFI+
- Printed conductive polymers
- Electrodes and functional electrochemical polymers for sensors
- Water quality sensors with built-in pH, oxygen, and contamination detection
- Touch-sensitive elements
Automotive, Aviation, and UAV
- Integrated and automated production cells
- NVH components (vibration and noise damping)
- Structural trusses
- Functional components with reduced mass
- Lightweight, structures for drones and aerospace applications
Biomaterials and Energy
- Components with antibacterial layers for medical and food-tech applications
- High-performance cooling systems for renewable energy and power electronics.
- Controlled API realese thermoplastic
- Electroactive composites for biosensing and biochemical monitoring
- 3D Printed Phase-Change Materials (PCM) for Thermal Stabilization
COOPERATION MODELS
Project-based Contract (POC/MVP)
This is an ideal start for companies testing new possibilities, including a feasibility study, creation of a matrix of 12-24 small-scale test recipes, sample prints, a report with recommendations and a full non-disclosure agreement (NDA). The entire process takes 2-6 weeks and culminates in a recommendation of a ready-made recipe for transfer, allowing for rapid and cost-effective testing of the idea.
4D Fusion AM System – purchase
This service is designed for partners seeking to establish their own production or R&D facility for smart materials. It involves the purchase, installation, and commissioning of a complete 4D Fusion AM system at the customer’s premises. It includes team training, annual technical support, and optional modules such as a closed chamber and integrated quality control systems.
Material Cartridge Production
The production of material inserts enables manufacturing according to the customer’s recipe or collaborative development of new formulations, with the ability to scale production from grams to kilograms. Customers gain access to expertise, guaranteed process quality, and no need to invest in their own infrastructure, while maintaining full traceability and quality control.
TRUSTED BY
CONTACT US
Contact details
info@4dfusion.eu
+48 577 711 688
4D Fusion
ul. Węglowa 14,
43-155 Bieruń
NIP: 6463012362
KRS: 0001101668
REGON: 528426894